Mechanical & Piping

Mechanical & Piping

The mechanical solutions of Novel Industrial Solutions & Services comprises cooling systems, heating systems, geothermal solutions, sheet metal works and plumbing services. Novel Industrial Solutions & Services also specializes in process piping insulation using fiberglass with aluminum jacket protection. The company also provides insulation services for pressure vessels. High standards of quality workmanship are maintained, and only premium materials are used. A strong inventory system is maintained to ensure quick and reliable service for our clients.

Fabrication & Welding

We perform pipe fabrication and welding in controlled workshop environments and on-site locations.

Pipe Fabrication & Installation

  • Carbon steel and stainless steel piping

  • Spool fabrication and assembly

  • Pipe cutting, beveling, and fit-up

  • Pipe support installation

Welding & Joining

  • Certified welding procedures (WPS/PQR compliant)

  • TIG, MIG, and SMAW welding

  • Radiographic and ultrasonic testing

  • Non-destructive testing (NDT)
Our fabrication processes ensure structural integrity and leak-free performance under high-pressure conditions.

Mechanical Equipment Installation

We install and align rotating and static mechanical equipment with precision.

Pumps, Valves & Fittings Installation

  • Pump installation and laser alignment

     

  • Valve fitting and pressure testing

     

  • Flange assembly and torque tightening

     

  • Equipment grouting and base plate installation

Equipment Alignment & Testing

  • Precision alignment services

     

  • Vibration analysis

     

  • Operational testing and performance validation
Proper equipment installation enhances system reliability and reduces operational failures.

Piping Systems

We install comprehensive piping networks for industrial and utility applications.

Process Piping

  • Refinery and petrochemical piping systems

  • High-pressure process lines

  • Chemical transfer piping

Water & Gas Piping Systems

  • Firewater piping networks

  • Potable water systems

  • Industrial gas distribution lines

Hydrostatic testing and system flushing are conducted to ensure compliance and operational readiness.

Pre-Commissioning & Commissioning

We provide structured pre-commissioning and commissioning services to ensure safe system startup.

Pressure Testing & Leak Detection

Pressure testing and leak detection are essential procedures to ensure the safety, reliability, and integrity of piping systems and equipment. Hydrostatic and pneumatic testing methods are carried out to verify that pipelines, vessels, and mechanical systems can withstand the required operating pressure without any failure or leakage. During hydrostatic testing, water is used to apply pressure to the system, while pneumatic testing uses compressed air or gas where water testing is not suitable. After testing, thorough leak detection is performed to identify any weak points or leakage areas in the system. If leaks are found, proper rectification and repair are carried out to restore the system’s integrity. In addition, line cleaning and flushing are conducted to remove debris, dust, welding residues, or other contaminants from the pipelines to ensure clean and safe operation.

System Startup & Testing

Once installation and cleaning processes are completed, the system undergoes a comprehensive startup and testing phase. Functional testing is performed to ensure that all equipment, instruments, and components are operating correctly according to design specifications. Performance verification is then conducted to confirm that the entire system performs efficiently under actual working conditions. This stage also includes coordination with the client for detailed inspections, ensuring that all requirements and quality standards are met. Finally, full support is provided during the client inspection process and official handover of the system, ensuring that the project is delivered safely, efficiently, and in accordance with approved specifications.
Scroll to Top